Rapid Modular Casting™ for Short-Run Cast Parts

Eliminate Tooling. Accelerate Production. Validate Designs Faster.

 

Eliminate Tooling Costs. Accelerate Production.

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Short-run parts should not require long lead times and expensive tooling. Rapid Modular Casting™ makes it possible to move faster without the upfront commitment.

Bearon Manufacturing combines advanced simulation software with 3D printed sand molds and cores to produce high-quality cast parts without the constraints of traditional tooling. Cast parts measuring up to 10” x 10” x 5” within weeks, with materials including gray iron, ductile iron, malleable iron, brass, and aluminum.

Ideal for short-run parts, legacy conversions, weldment or forging replacements, and new design validation, this program helps you reduce upfront costs while accelerating time to production. 

Contact our team to see if Rapid Modular Casting is the right fit for your next project.

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How Can We Help?

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Eliminate Tooling Costs

Skip the expense of traditional tooling. With 3D sand molds and cores, you can produce short-run and prototype castings cost-effectively in gray iron, ductile iron, malleable iron, brass, or aluminum.

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Accelerate Development

Move from CAD to castings in weeks - not months. We use advanced simulation software to optimize molds and deliver production-ready castings, without the lengthy delays of billet machining or tooling.

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Enable Complex Designs

For low-volume parts, tooling and lead times can force compromises. Rapid Modular Casting™ supports complex designs and internal features for parts up to 10” x 10” x 5”, so engineers can focus on function first.

A Closer Look at Rapid Modular Casting

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Rapid Modular Casting Project Fit Calculator

Use our calculator to get a directional fit assessment for Rapid Modular Casting based on part weight, quantity, and complexity. A helpful starting point for evaluating short-run casting applications.

Use the Calculator

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Guide to Rapid Modular Casting

Explore how Rapid Modular Casting works, how it compares to traditional tooling, and where it fits across prototypes, design validation, replacement parts, and other short-run applications.

Read our Guide

 

Your Flexible Casting Solution for Short-Run Production

Rapid Modular Casting™ helps you move faster, validate designs sooner, and avoid unnecessary tooling investment. Connect with our team to discuss your short-run casting needs.